Troubleshooting Stuck Drill Pipe: A Veteran Operator's Emergency Guide

Publication Date: Jun 26, 2025

With 20 years of drilling experience, I've handled over a hundred cases of troubleshooting stuck drill pipe. Today, I'll summarize the most practical methods for troubleshooting stuck drill pipe into five steps that even beginners can quickly master.

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1. Immediate Shutdown and Diagnosis

The first step in troubleshooting stuck drill pipe is to stop drilling immediately:

(1) Halt all rotation and feed movements

(2) Record the stuck depth, drilling pressure, and RPM

(3) Identify the sticking type (cuttings accumulation/cave-in/mechanical)

This troubleshooting stuck drill pipe action prevents secondary damage

2. Attempt to Free the Pipe

Basic techniques for troubleshooting stuck drill pipe:

(1) Alternate rotation (≤30° each direction)

(2) Apply gentle lifting/lowering (≤80% rated pull force)

(3) Continue for 10-15 minutes to check for loosening

Warning: Never use excessive force during this troubleshooting stuck drill pipe phase

3. Flushing Solutions

For cuttings-induced troubleshooting stuck drill pipe:

(1) Prepare high-lubricity mud (add 0.3% lubricant)

(2) Use pulse flushing (3 seconds on/2 seconds off)

(3) Gradually increase pressure (5MPa→15MPa in stages)

This troubleshooting stuck drill pipe method has 60% success rate

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4. Jarring Techniques

Persistent troubleshooting stuck drill pipe requires tools:

(1) Hydraulic jars: Install at top of drill string for downward impacts

(2) Frequency control: 15-20 impacts per minute

(3) Force adjustment: Start at 50% rated impact energy

Note: This troubleshooting stuck drill pipe method needs specialized equipment

5. Last Resort: Pipe Cutting

When all troubleshooting stuck drill pipe methods fail:

(1) Locate stuck point (with magnetic/electrical tools)

(2) Install cutter 1m above stuck point

(3) Retrieve free pipe sections (preserve samples)

This troubleshooting stuck drill pipe solution is the final option

Prevention Tips:

1. Pull out every 50m to clean hole bottom

2. Use casing in unstable formations

3. Prepare emergency kit (jars/cutters/special mud)

Remember: The keys to successful troubleshooting stuck drill pipe are speed, precision, and gentleness!

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